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These may seem very similar but when you look at all of them, they are vastly different. Beam layout welding beams are typically heavier and denser then I beams. This means the former can absorb and take up more force.
On the opposite ends of the web, the two flanges are placed on a conveyor section. They are then rotated to the vertical position and held in place by magnetic guide rollers. The three pieces are moved against a retractable stop, and hydraulically clamped in the correct relative positions. They are manually joined by the operator. The clamps are removed and the tack-welded beam sent to the welder. After setting the clamp positions for the first beam is done, the operator can control material movement using the control panel for any subsequent beams of the same dimensions.
Beam layout welding, as well as fabrication machines, are auxiliary equipment. As such, their weight is too much for regular workers to carry. For those who don't know, electron beam welding is a method of welding where electrons are generated at high speeds by the use of electric field.
Gulf States Saw & Machine Co., Inc. is a provider of professional fabrication equipment for professional fabricators since 1992. Hueytown in Alabama is our nerve center. We can easily serve the ten-state area. Gulf States Saw & Machine Co., Inc., a sister company to Alabama Tool & Supply Co., Inc., was founded in 1979. We are a family-owned business.
Beam Layout Welding allows you to join different web sections with a 100% welded seam. It can also be used to create long webs out of short sections or join sections of different thickness. The two pieces to join are aligned against an edges guide and held in place by air cylinders. The copper backing-up plate with grooves is used to seal the joint. The welding head is positioned along the joint to weld it using a single wire submerged arc.
The gantry frame consists of the walking beams as well the columns and the upper platforms. Each of the walking beams are driven by a motor decreaser. This creates an efficient and reliable double-drive system. Rails and racks can be found on the platform's front. These can also be used to move welding arms and tool carriages. There are two sets for flux recovery machines or wire on the platform.
A welded beam consists of three individual sections of steel – a web, a top flange and a bottom flange. These segments are merged together with deep fillet welds to create an incredibly robust building material.